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FULLCUT MILL FCR/FCM PAT.
FULLCUT MILL FCR/FCM PAT. movie FULLCUT MILL FCR/FCM PAT.
FULLCUT MILL FCR/FCM PAT.

Sharp cutting edge by both high
radial and axial rake angles

Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet endmilling.

Low cutting resistance

Amazing cutting performance
even on #40 taper machine!!

Comparison of axial DOC between integral type with face contact and straight shank type. 3.6 times higher cutting performance than other manufacturer.

Cutting condition
Machine : BT40(BIG PLUS)
Hole dia : ø20mm
Work material : S50C(JIS)
Spindle speed : 2,400min-1
Speed : V=150m/min
Feed : 0.12mm/tooth

FULLCUT MILL

Cutter Dia. ø16 - ø32
Type FCR
Unique inserts designed for ramping make multi-functional
cutting possible
Higher rigidity with integral body with dual contact system.
BBT and BDV type HSK type BIG COROMANT CAPTO type
For multi-functional cutting

For multi-functional cutting

Type FCR
Cutter Dia. ø12 - ø80
Type FCM
The indexable endmill that combines sharpness
and rigidity has no match.
A variety of shanks including simultaneous fit with integral body.
Tough cutting edge of FULLCUT MILL is proven.

An evaluation of cutting length/life as measured when machining the most arduous workpiece by milling over a continuous series of holes. This is the condition most likely to cause edge chipping.

Tough cutting edge of FULLCUT MILL is proven.

Cutter Dia : ø32
Work material : S50C
V=80m/min
f=0.2mm/tooth
Rd=25mm
Ad=3mm
Dry cutting

FCR型
FCM NEW SERIES

Arbor Type

Cutter Dia : ø50.63.80

Arbor Type Arbor Type
For excellent perpendicularity and surface finish.

Corresponding to form FMH of new standard
face milling adaptor

Over size

Cutter Dia : ø17.21.26.33

Over size Over size
For deep pocket & deep shoulder milling.

1mm larger cutter dia. than shank dia.
avoides any interference with work-piece.

Application Examples

All the following application examples are achieved with dry cutting.
Type FCR
Bore Dia. 38 with Helical milling
Bore (Dia. 38 with Helical milling)
For carbon steel of C50, very smooth cutting with feed rate of
1,100mm/min and excellent squareness are achieved.
Type FCR
  • Fullcut Mill
    BBT40-FCR20083-120
  • Insert
    BRG200808(ACZ350S)
  • Work Material
    C50(S50C) / Air blow
  • Cutting Speed V (m/min.)
    150
  • Feed Rate f (mm/min.)
    1,100
  • Axial DOC Ad (mm)
    2mm × 3 times
  • Hole dia.
    ø38
Honeycombed Pocket with Ramping
Honeycombed (Pocket with Ramping)
For low rigid workpiece with 3mm thickness clamped by a vise, feed
rate of 4,300mm/min on both sides of the workpiece is achieved.
  • Fullcut Mill
    BBT40-FCR20083-85
  • Insert
    BRG200808(DS20)
  • Work Material
    A2017 Duralumin / Air blow
  • Cutting Speed V (m/min.)
    750
  • Feed Rate f (mm/min.)
    4,300
  • Axial DOC Ad (mm)
    6mm × 3 times
  • Radial DOC Rd (mm)
    MAX. 20
All the following application examples are achieved with dry cutting.
Type FCM
Slot Milling
Slot Milling
Only the FULLCUT MILL was capable of achieving this data
in a No.40 spindle taper machine.
Slot Milling
  • Fullcut Mill
    BBT40-FCM32113-85
  • Insert
    ARG321104(ACP300)
  • Work Material
    C50(S50C)
  • Cutting Speed V (m/min.)
    150
  • Feed Rate f (mm/tooth)
    0.12
  • Axial DOC Ad (mm)
    9
Edge Milling
Edge Milling
Excellent perpendicularity is achieved.
Edge Milling
  • Fullcut Mill
    BBT40-FCM32113-85
  • Insert
    ARG321104(ACP300)
  • Work Material
    C50(S50C)
  • Cutting Speed V (m/min.)
    200
  • Feed Rate f (mm/tooth)
    0.15
  • Axial DOC Ad (mm)
    11
  • Radial DOC Rd (mm)
    5

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